Grain-systems PNEG-1935 Manuale Utente

PNEG-1935Vision Hybrid for Portable DryersOperation ManualPNEG-1935Date: 06-04-13

2. Decals10 PNEG-1935 Vision Hybrid for Portable DryersDC-972WARNINGMoving parts can crushand cut. Keep handsclear. Do not operatewithout guards in p

2. DecalsPNEG-1935 Vision Hybrid for Portable Dryers 11DC-1229WARNINGRotating metering roll.Equipment can startautomatically. Keep handsclear. Can cau

2. Decals12 PNEG-1935 Vision Hybrid for Portable DryersDC-1249Dryer must be towed empty and in accordancewith state andprovincialregulations.HUB TEMPE

PNEG-1935 Vision Hybrid for Portable Dryers 133. Vision Control PanelFigure 3A Control Power SwitchThe Vision control system is turned ON or OFF with

3. Vision Control Panel14 PNEG-1935 Vision Hybrid for Portable DryersOutside Light SwitchThe dryers outside service light is turned ON or OFF here. It

3. Vision Control PanelPNEG-1935 Vision Hybrid for Portable Dryers 15Here, you will find the following options:Speed Adjust buttons: These are used to

16 PNEG-1935 Vision Hybrid for Portable Dryers4. Boot ScreenBoot Screen Description and Button ExplanationsTurning the Control Power switch to the ON

4. Boot ScreenPNEG-1935 Vision Hybrid for Portable Dryers 17Software Update Procedure1. Cycle the Control Power switch. The Vision computer will start

4. Boot Screen18 PNEG-1935 Vision Hybrid for Portable Dryers3. Insert USB flash drive into USB port.4. The display will now confirm that program files

4. Boot ScreenPNEG-1935 Vision Hybrid for Portable Dryers 19Select the “Scan Network” button. This scan will check the dryer to make sure all parts of

2 PNEG-1935 Vision Hybrid for Portable Dryers

4. Boot Screen20 PNEG-1935 Vision Hybrid for Portable Dryers8. Select the program file you wish to upload by touching the “Move Up” and “Move Down” bu

PNEG-1935 Vision Hybrid for Portable Dryers 215. OperationsOperationsNOTE: The following screenshots are taken from various models of portable dryers,

5. Operations22 PNEG-1935 Vision Hybrid for Portable DryersTimers ButtonSelect the button. A new screen will appear called the “Select Timer to Modi

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 23Figure 5C Temp ButtonTo adjust the temperature setpoints, touch the button at the bottom

5. Operations24 PNEG-1935 Vision Hybrid for Portable DryersModify the setpoint for each of the temperatures by selecting the corresponding button.Plen

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 25Setup ButtonThe Setup screen will allow you to configure other parameters of the dryer. To

5. Operations26 PNEG-1935 Vision Hybrid for Portable Dryers2. Moisture Control Setup: The moisture control setup operations are described in greater

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 274. Plenum Temp Manager: This will reduce the plenum temperature setpoint(s) if the unload

5. Operations28 PNEG-1935 Vision Hybrid for Portable DryersThe “Select Burner Mode” screen will allow the operator to select the type of burner operat

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 297. Extended Setup Screen The following list can be modified here:1. Diagnostics: Figure 5N

Table of ContentsPNEG-1935 Vision Hybrid for Portable Dryers 3ContentsChapter 1 Safety ...

5. Operations30 PNEG-1935 Vision Hybrid for Portable DryersFigure 5O Example: If you have the temperature setpoint at 180°F and you select +/- 3° as t

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 316. Set Time/Date: The button will display the “Set Time/Date” window.(See Figure 5Q.)Figu

5. Operations32 PNEG-1935 Vision Hybrid for Portable Dryers9. Data Logger Setup: By turning the data logger on, it records the following parameters

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 3310. User Saved Defaults: Here, you have the following options:Save Settings: Allows user

5. Operations34 PNEG-1935 Vision Hybrid for Portable DryersSelect Data Log Sample TimeNotice the “Sample Time” button in the upper left hand side of t

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 353. Owner’s Manual: This manual can be viewed on the Vision display screen. To view a manual

5. Operations36 PNEG-1935 Vision Hybrid for Portable Dryers6. Software Version Info: This option will list the major software changes and additions

5. OperationsPNEG-1935 Vision Hybrid for Portable Dryers 37Modifying Moisture SetpointFigure 5AA Resetting Factory DefaultsIf the Vision system starts

38 PNEG-1935 Vision Hybrid for Portable Dryers6. Moisture Control OptionsMoisture Control OptionsMoisture Control is used to regulate the moisture of

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 392 Speed TemperatureWhen to Use:For use when good management is available and

Table of Contents4 PNEG-1935 Vision Hybrid for Portable DryersView Button ...

6. Moisture Control Options40 PNEG-1935 Vision Hybrid for Portable Dryers5 Speed TemperatureWhen to Use:For use with a wider moisture variation spread

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 41This scheme also has a feature called “Auto-Centering”. If the controller is

6. Moisture Control Options42 PNEG-1935 Vision Hybrid for Portable DryersMoisture Controlled SchemesThe moisture controlled schemes use the exiting mo

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 43This scheme also has a feature called “Auto-Centering”. If the controller is

6. Moisture Control Options44 PNEG-1935 Vision Hybrid for Portable DryersVariable MoistureWhen to Use:For use when minimum moisture management is avai

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 45Staged Batch DryingStage batch drying is comprised of three (3) phases: Dryin

6. Moisture Control Options46 PNEG-1935 Vision Hybrid for Portable DryersHow it Works:The user should stabilize the dryer with the Unload switch in th

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 47Setup Procedure1. Press the “Stop” button on the control panel if the dryer i

6. Moisture Control Options48 PNEG-1935 Vision Hybrid for Portable DryersSetup Procedure1. Press the “Stop” button on the control panel if the dryer i

6. Moisture Control OptionsPNEG-1935 Vision Hybrid for Portable Dryers 49Here is an example of how to calculate the Dry Time:Let’s say we have a 1/2-1

PNEG-1935 Vision Hybrid for Portable Dryers 51. SafetySafety GuidelinesThis manual contains information that is important for you, the owner/operator,

6. Moisture Control Options50 PNEG-1935 Vision Hybrid for Portable DryersSetup Procedure1. Press the “Stop” button on the control panel if the dryer i

PNEG-1935 Vision Hybrid for Portable Dryers 517. Initial Settings CheckDealer Suggested Initial Settings Check1. Power on using the Control Power swit

52 PNEG-1935 Vision Hybrid for Portable Dryers8. Safety Circuit Shutdown MessagesIn the event of a dryer malfunction, the following error screen will

8. Safety Circuit Shutdown MessagesPNEG-1935 Vision Hybrid for Portable Dryers 530203 - Burner #X Vapor Temp High-LimitThis message indicates that the

8. Safety Circuit Shutdown Messages54 PNEG-1935 Vision Hybrid for Portable Dryers020C - Burner #X Grain Overheat (Thermistor)This error indicates that

8. Safety Circuit Shutdown MessagesPNEG-1935 Vision Hybrid for Portable Dryers 55Main I/O Shutdown Messages0E01 - Main I/O - Primary Unload Motor Over

8. Safety Circuit Shutdown Messages56 PNEG-1935 Vision Hybrid for Portable Dryers0E08 - Main I/O - Out of Grain Timer (OOG) ExpiredThis message indica

8. Safety Circuit Shutdown MessagesPNEG-1935 Vision Hybrid for Portable Dryers 57Moisture Control Shutdown Messages0F01 - MC - Network Connection Fail

58 PNEG-1935 Vision Hybrid for Portable Dryers9. Vision Schematics and Wiring DiagramsFan/Heater Standard

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 59Front Panel

1. Safety6 PNEG-1935 Vision Hybrid for Portable DryersDryer OperationThank you for choosing a GSI product. It is designed to give excellent performanc

9. Vision Schematics and Wiring Diagrams60 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 61Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams62 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 63Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams64 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 65Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams66 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 67Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams68 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 69Front Panel (Continued)

1. SafetyPNEG-1935 Vision Hybrid for Portable Dryers 7Safety PrecautionsREAD THESE INSTRUCTIONS BEFORE INSTALLATION AND OPERATIONSAVE FOR FUTURE REFER

9. Vision Schematics and Wiring Diagrams70 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 71Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams72 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 73Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams74 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 75Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams76 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 77Front Panel (Continued)

9. Vision Schematics and Wiring Diagrams78 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 79Front Panel (Continued)

1. Safety8 PNEG-1935 Vision Hybrid for Portable DryersUse Caution in the Operation of this EquipmentThis dryer is designed and manufactured with opera

9. Vision Schematics and Wiring Diagrams80 PNEG-1935 Vision Hybrid for Portable DryersFront Panel (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 81Upper Control Box

9. Vision Schematics and Wiring Diagrams82 PNEG-1935 Vision Hybrid for Portable DryersUpper Control Box (Continued)

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 83Upper Control Box (Continued)

9. Vision Schematics and Wiring Diagrams84 PNEG-1935 Vision Hybrid for Portable Dryers220 VAC 1 Phase

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 85220 VAC 3 Phase

9. Vision Schematics and Wiring Diagrams86 PNEG-1935 Vision Hybrid for Portable Dryers440 VAC 3 Phase

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 87575 VAC 3 Phase

9. Vision Schematics and Wiring Diagrams88 PNEG-1935 Vision Hybrid for Portable DryersLadder Diagram

9. Vision Schematics and Wiring DiagramsPNEG-1935 Vision Hybrid for Portable Dryers 89Ladder Diagram (Continued)

PNEG-1935 Vision Hybrid for Portable Dryers 92. DecalsThe GSI Group recommends contacting the local power company and having a representative survey t

9. Vision Schematics and Wiring Diagrams90 PNEG-1935 Vision Hybrid for Portable DryersLadder Diagram (Continued)

PNEG-1935 Vision Hybrid for Portable Dryers 9110. WarrantyGSI Group, LLC Limited WarrantyThe GSI Group, LLC (“GSI”) warrants products which it manufac

This equipment shall be installed in accordance with the current installation codes and applicable regulations, which should be carefully followed in